CASE STUDY
This is an introduction of the inspection equipment manufactured by our company Since it is order-made, it is possible to upgrade the system according to your request. We respond flexibly to various discomforts that arise during continuous use, such as "I tried using it and it didn't feel right" or "I needed to review the function due to a change in specifications."
Since this material sound velocity has a proportional relationship with the graphite spheroidization rate, it will calculate and judge the spheroidization rate.
There is no need to polish the surface and check with a microscope.
For material to be measured, it is possible to control the spheroidization rate by measuring the actual product or by measuring the test piece in front of the furnace.
By analyzing the sound of hitting the inspection material, it is possible to apply it to various inspections such as discrimination of cracks and foreign materials. The main method of this inspection is to make a judgment by the worker's ear, but by using this device, it is possible to perform a quantitative inspection that is not bound by the individual ability of the worker, and it is possible to save the inspection results. It is possible to manufacture equipment according to various situations, such as a portable type for use in the field and an in-line type for use on the production line at the site.
A specified range can be inspected by operating the ultrasonic probe Ultrasonic scanning inspection device By operating the ultrasonic probe, it is possible to perform ultrasonic inspection in an area instead of a point.
There are two types of inspection methods: the type that inspects in a water tank and the type that inspects while spraying water.
Equipment can be constructed according to the size of the inspection material.
We use ultrasonic waves to measure graphite spheroidization rate and detect internal defects in products such as steering knuckles (ductile cast iron FCD), which are one of the most important safety parts for automobiles. For internal flaw detection, it is possible to simultaneously measure multiple inspection points by using multi-channel ultrasonic waves.
Various products is possible to be inspected.
For product inspection, we use hammering sound to identify cracks and ultrasonic waves to inspect internal defects as a single system. Products that pass these two test results are stamped to manage traceability. Various products can be inspected.
This device performs water immersion vertical flaw detection from the circumferential direction of the workpiece using an ultrasonic probe fixed to a jig. It`s detect internal scratches.
After setting the target work, it is possible to automatically transfer and inspect the work in conveyance, and to issue OK or NG based on the inspection results.
The flaw detection results are displayed on the monitor of the control/operating panel, also the flaw detection results data is saved in the data processing PC and can be checked after inspection.
Ultrasonic inspection is used to detect cracks that occur inside the shaft of forged cross rolls. By applying the sensor to the inspection point and rotating the workpiece, it is possible to inspect the entire circumference.It is also possible to build a simple inspection system by using a simple jig and a commercially available portable flaw detector.
We use ultrasonic waves to inspect for unbonded wear-resistant rings (cast iron) cast in aluminum pistons, defects inside pistons, and eccentricity of oil galleries. By converting the ultrasonic wave into multiple channels and rotating the product, it is possible to simultaneously measure multiple inspection points in one lap. This kind of inspection can be applied to various product.
Detect surface crack that occur in the product. non-destruction, non-contect inspection is possible.
Depanding on the product inspection specifications, it is possible to carry out the complete inline process from loading, inspection, delivery and payout.
A sensor that generates the eddy current at high speed rotation, by passing the product through cracks inspection the entire circumferences surface of the product can be performed in a short time.
Eddy current flaw detection detects surface flaws (cracks) that occur on the pad surface of brake disc rotors (high-carbon cast iron), which are the most important safety parts for automobiles. The entire pad surface is inspected by moving the eddy current sensor while rotating the workpiece. (Photo shows inline equipment)